Tenneco Inc.
HARD POWDER PARTICLES WITH IMPROVED COMPRESSIBILITY AND GREEN STRENGTH

Abstract:

A powder metal material and sintered component formed of the powder metal material is provided. The powder metal material comprises a plurality of particles including copper in an amount of 10 wt. % to 50 wt. %, based on the total weight of the particles. The particles also include at least one of iron, nickel, an cobalt. The particles further include at least one of boron, carbon, chromium, manganese, molybdenum, nitrogen, niobium, phosphorous, sulfur, aluminum, bismuth, silicon, tin, tantalum, titanium, vanadium, tungsten, hafnium, and zirconium. The particles are formed by atomizing and optionally heat treating. The particles consist of a first area and a second area, wherein the first area is copper-rich and the second area includes hard phases. The hard phases being present in an amount of at least 33 wt. %, based on the total weight of the second area.