The Boeing Company
2-stage extrusion apparatus and method of extrusion

Abstract:

A consolidation system configured to consolidate a bulk molding compound, the apparatus comprises a barrel, a low compression first stage within the barrel, a high compression second stage within the barrel coupled with the low compression first stage, a die breaker coupled to the high compression second stage, and an extrusion die coupled to the die breaker. The low compression first stage includes a low compression screw for mixing and compressing a bulk molding compound comprising a resin and fillers. The high compression second stage includes a high compression screw for compressing the bulk molding compound into a compressed material. The die breaker comprises at least one of a plurality of holes or a plurality of slots.