The Boeing Company
Methods for cutting aligned full size holes

Abstract:

A method for enlarging each one of an initial pair of holes, which includes a first hole, extending through a first component, and a second hole, extending through a second component, includes inserting a pilot member, corresponding to a tolerance of misalignment of the first hole and the second hole of the initial pair of holes, such that pilot member passes through a clearance gap, defined by at least a portion of a boundary of first hole and at least a portion of a boundary of second hole with pilot member having a first central axis. The method also includes cutting a second pair of aligned holes through first and second components, respectively, with a cutter section, which has a second central axis.