The Boeing Company
Systems and methods for assembling a structurally reinforced composite structure

Abstract:

Systems and methods for assembling a structurally reinforced composite structure are disclosed herein. The methods include deforming a composite tubular skin to a deformed conformation to generate clearance to permit a frame assembly to be conveyed into an internal volume that is defined by the composite tubular skin. The methods further include conveying the frame assembly into the internal volume, permitting the composite tubular skin to deform from the deformed conformation to the target conformation, and operatively attaching the frame assembly to the composite tubular skin to form the structurally reinforced composite structure. The systems include a frame support that is configured to support the frame assembly, a frame deformation assembly, a skin support that is configured to support the composite tubular skin, and a skin deformation assembly.