Caterpillar Inc.
Piston for internal combustion engine having congruous combustion bowl and gallery surfaces and method of making the same

Abstract:

A piston for an internal combustion engine includes a piston having a bowl surface forming a combustion bowl, a rim surface forming an annular rim, and a gallery surface exposed to a backside cooling gallery of the piston. The bowl surface forms a bowl profile varied circumferentially around a piston center axis, and the gallery surface forms a gallery profile that is varied circumferentially around the piston center axis and is congruous with the bowl profile. The gallery surface is concave to the combustion bowl, convex to the backside cooling gallery, and forms no edges exposed within the backside cooling gallery. A wall formed between the combustion bowl and the backside cooling gallery has a heat-dissipation wall thickness defined by the varied bowl profile and the varied gallery profile.