Ford Motor Company
Composite ultrasonic material applicators with individually addressable micro-applicators and methods of use thereof

Abstract:

A method of controlling application of at least one material to a substrate is provided. The method includes configuring at least one array having a plurality of micro-applicators such that a subset of the micro-applicators is individually addressable to apply the at least one material to the substrate. Individually addressing the subset of micro-applicators provides control of a pattern width of a coating applied to a substrate, control of a flow rate of the material applied to the substrate, control of an angle of application of the material to the substrate, control of which and how many materials are applied to the substrate, and combinations thereof.