Flex Ltd.
Multilayer transformer structure comprising multiple rectification elements

Abstract:

A power conversion circuit has a multilayer transformer and a plurality of rectifying transistors coupled to the secondary windings of the multilayer transformer. The multilayer transformer is formed as multiple layers within a PCB stack, where primary winding conductors and secondary winding conductors are vertically aligned and stacked. The secondary winding conductors are constructed to have one or more secondary winding arms that provide area to which the plurality of rectifying transistors are physically connected. The primary winding conductors are constructed to have a primary winding arm. A footprint of each primary winding conductor is configured to substantially overlap an entire footprint of each of the secondary winding conductors. As such, an entirety of the secondary current flowing through the secondary winding conductors is vertically aligned with the primary winding conductors, and therefore with the primary current flowing through the secondary winding conductors.