GCP Applied Technologies Inc.
METHOD FOR MANUFACTURING CONCRETE ARTICLES AND STRUCTURES

Abstract:

A method for manufacturing a concrete article is disclosed. The method comprises coating a mould or formwork with a release agent; spraying a mortar onto the mould or formwork, thereby forming a layer of mortar; casting concrete into the mould or formwork and onto the layer of mortar; and allowing the concrete to hydrate and harden in the mould or formwork, whereby a concrete article having a mortar skin layer is provided. The invention also provides concrete articles made by the described methods, and concrete structures which comprise the concrete articles. Concrete articles having the mortar skins can be made to have a relatively uniform outward appearance, even if the concrete cast behind the mortar skins may be different, in composition or appearance. Pigments or colorants and other expensive admixtures can be used in the mortar skin composition to greater visual effect, since the use of the mortar skin is less in overall volume compared to the concrete articles as a whole.