Corning Incorporated
PATTERN-PLUGGED HONEYCOMB BODIES, PARTICULATE FILTERS, AND EXTRUSION DIES THEREFOR

Abstract:

A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L.sub.1, width W.sub.2, and area A.sub.1, a second channel including length L.sub.2, the width W.sub.2, and area A.sub.2, a third channel including the length L.sub.1, width W.sub.1, and area A.sub.3, and a fourth channel including the length L.sub.2, the width W.sub.1, and A.sub.4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W.sub.1.gtoreq.W.sub.2 and L.sub.1.noteq.L.sub.2, i.e. W.sub.1.gtoreq.W.sub.2, or L.sub.1.noteq.L.sub.2, or W.sub.1.gtoreq.W.sub.2 and L.sub.1.noteq.L.sub.2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.