MillerKnoll, Inc.
SYSTEM AND METHOD OF MANUFACTURING A PANEL

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Abstract:

A method of manufacturing a panel includes obtaining a textile scrap, the textile scrap consisting essentially of polyester, mechanically separating the textile scrap into a plurality of textile yarns, where each of the plurality of textile yarns has a first melting point that is greater than a first temperature, and obtaining a plurality of staple fibers, where the plurality of staple fibers includes bicomponent fibers each having a melting point that is less than the first temperature. The method further includes blending the plurality of textile yarns with the plurality of staple fibers to form a mixed blend of textile yarns and staple fibers, and heating and compressing the mixed blend to form the panel.

Status:
Application
Type:

Utility

Filling date:

11 Dec 2020

Issue date:

17 Jun 2021