Under Armour, Inc.
Fiber reinforced plate for articles of footwear and methods of making

Abstract:

A method of forming a fiber reinforced plate for an article of footwear is described. The method includes embroidering a reinforcing strand to a substrate layer with a thread according to a strand configuration. One or more substrate layers with strand configurations are arranged relative to a base plate. The one or more substrate layers are bonded to the base plate to form the fiber reinforced plate. The reinforcing strands may be formed of a heat fusible material so that adjacent segments of the strands bond to one another and/or the substrate layer. Various strand configurations of reinforcing strands embroidered to substrate layers are described. Multiple substrate layers with different strand configurations can be bonded together with a base plate to form a fiber reinforced plate with reinforcement at selected locations based on the strand configurations.