Viasat, Inc.
REFLECTOR ANTENNA SYSTEM AND METHOD FOR MANUFACTURE

Abstract:

One example includes a method for assembling a reflector antenna. The method includes coupling first and second frame members to respective sidewalls of a panel bonding tool via fastening features to engage a through-hole pattern of each of the respective frame members and bend the frame members to form a perimeter frame. A longitudinal surface of each of the frame members corresponding to a reflector profile of the reflector antenna extends beyond a longitudinal surface of the respective sidewalls along a length of the respective sidewalls. The method also includes applying an adhesive to each of the frame members of the perimeter frame, and adhering a reflector skin to the perimeter frame to form a radial antenna panel. The radial antenna panel has the reflector profile. The method further includes decoupling the radial antenna panel from the panel bonding tool upon curing of the adhesive.